There is more than one way to build a rigid mailer. The right one depends on what you are sending. A classic stay-flat mailer uses a peel-and-seal strip. So it is quick to pack and cheap to ship. A rigid mailer box uses a proper lid instead, often with a magnet. So it opens and shuts like a small gift box. That is why magnetic closure boxes suit items with a bit more retail value, like a flat product or a premium card set.
| Format | Closure | Best for |
| Stay-flat rigid mailer | Peel-and-seal adhesive strip | Photos, prints, documents, cards |
| Rigid mailer box | Magnetic closure lid | Retail items, gifts, flat products |
Not sure which one fits your product? Tell us what you are shipping and we will point you to the right format.
Photo prints and art prints cannot survive a folded envelope. So print shops rely on rigid mailers to ship them flat, every time. A 9×12 mailer covers most standard print and mat sizes with no extra padding needed.
Greeting cards, invitations and small booklets also need to arrive uncreased. So a rigid mailer protects the corners and the surface. That matters a lot when the product is the design itself.
For a flat product with real retail value, a plain mailer can feel plain. That is why some brands step up to a rigid mailer box with a magnet instead. It opens with a bit of ceremony. So a phone case, a flat gift set or a small keepsake feels like more than just a shipment.
Contracts and certificates often need to arrive clean and flat. So a rigid mailer is the simple fix here. It keeps paperwork flat and safe, without needing a full box.
The board affects both strength and look. Here is how the main options compare.
| Board | Look | Best for |
| White rigid board | Clean, bright print | Bold branding, retail |
| Kraft rigid board | Warm, natural tone | Eco and artisan brands |
| Laminated rigid board | Soft-touch or gloss | Premium gifting, magnetic boxes |
White board works well when you want bold, colourful print. Kraft gives a warmer, more natural feel. Laminated board is the usual pick for a magnetic closure box. That soft-touch or gloss finish is what makes the lid feel premium when it opens.
It is a short process. Send us your item size, the format you want, and your artwork. We send a proof, you approve it, and we print and ship. Here is the rest at a glance.
| Detail | What to expect |
| Minimum order | Low; better pricing on bigger runs |
| Normal turnaround | 10–14 working days after you approve the proof |
| Rush | Available on request |
| Colour matching | Free Pantone® match just send the codes |
| Sample | Real printed sample before the full run |
| Artwork | AI or PDF, text outlined; images at 300 dpi |
| Shipping | Fast, from inside the US |
To get a price, email info@packprinters.com or Peter@packprinters.com with your item size, the format you prefer, your quantity, and your artwork. Pack Printers will come back with a quote fast, usually within a day or two.
One thing worth knowing: 9×12 is popular because it suits so many standard items. But it is not the only size we offer. So tell us exactly what you are shipping, including thickness. A stack of prints needs more depth than one single card. If you are between sizes, order a sample first. That way, you confirm the fit before a full print run.
Our rigid board meets standard packaging quality rules, and every order goes through a proof step before production. Rigid board is paper-based, so it recycles easily when clean. A laminated finish adds durability and a nicer feel, but it does make recycling a little harder. So if low waste matters to your brand, we will help you pick the cleanest build that still does the job.
Need rigid mailers that keep your product flat and protected, printed with your branding? Send us your item size, the format you want, your quantity and your artwork. We will come back with a proof and a quote.
Free Design Support
Free Custom Box Dieline
Free Shipping